Galvanizing Chemicals – My Blog





Galvanizing Chemicals

Our ROTO range of products is best efficient and economical operations for Hot Dip Galvanizing.

Our ROTO FLUX Series of hot dip galvanizing fluxes helps in controlling the formation of zinc oxides by assisting reaction of molten zinc. In a normal hot dip galvanizing process, surface contamination and scale from iron and steel can be removed by cleaning processes like degreasing, pickling and water rinsing. But minute impurities in the form of oxides, chloride, sulfates and sulfides are retained, which if not removed can get in the way of the iron-zinc reaction when the iron or steel part will be immersed in molten zinc. These can be removed by our ROTO FLUX. Further, it should also have enough chemical stability to uphold chemically active foam at the galvanizing temperature and to execute its cleaning function at a high speed. Our galvanizing flux is best in the industry

We also offer Zinc chloride, Zinc Ammonium Chloride, Ammonium Chloride, corrosion inhibitors , metal degreaser and white rust preventive.

In addition, we also offer fume suppressants for hot dip galvanizing and electroplating

Contact Now:
Prime Laboratories

5-9-24/78/A9
Meridian Apartments, Basheerbagh
Hyderabad – 500063
Telangana, India.

Mob: +91-9618400511
Phone : +91 40 2322 5550
Fax : +91 40 2322 3177
Email : info@primelabs.in

Flux

PRODUCT CODE

KEY CHARACTERISTICS

APPLICATION

Preflux ( Dry Fluxing )

ROTO FLUX 100

Synergistic powder for efficient surface preparation for hot zinc dip

Reduces Zinc consumption, cleans surface, better and uniform cleaning
and coating

ROTO FLUX 101

Synergistic powder for efficient surface preparation for hot zinc dip

Lower fumes, reduces zinc consumption, cleans surface, better and
uniform cleaning and coating

ROTO FLUX 115

Nickel based synergistic powder for efficient surface preparation for
hot zinc dip

Fumeless, reduces zinc consumption, cleans surface, better and uniform
cleaning and brighter coating

Blanket Flux ( Wet Fluxing )

ROTO FLUX 200

Synergistic powder for uniform zinc coating and removal of excess zinc
carryover , recues oxidation of the  hot bath

Reduces Zinc consumption, prevents excess burning and oxidation of
zinc, reduces ash formation in hot zinc bath

[ Download Brochure ]


Acid Inhibitor

PRODUCT CODE

DESCRIPTION

APPLICATION

PICKLEGARD 30

Synergistic Liquid of corrosion  preventive compounds and surface
cleaning enhancers

For Hydrochloric Acid based pickling at normal temperature

PICKLEGARD 31

Synergistic Liquid of corrosion  preventive compounds and surface
cleaning enhancers

For Hydrochloric acid based pickling for all temperature

PICKLEGARD 40

Synergistic Liquid of corrosion  preventive compounds and surface
cleaning enhancers

For Sulphuric Acid based bath for all temperatures

[ Download Brochure ]


Fume Suppressant

PRODUCT CODE

KEY CHARACTERISTICS

APPLICATION

ROTO LOWFUME  101

Synergistic Liquid  of surface active agents and wetting agents

For lower fume in the acid bath / pickling line , reduces acid mist
formation

[ Download Brochure ]


White Rust Preventive

PRODUCT CODE

KEY CHARACTERISTICS

APPLICATION

ROTO CHROME 10

Chromium based liquid , passivate and prevents oxidation of freshly
coated zinc surface

Prevents white spots / rust formation on freshly coated surface

[ Download Brochure ]


Sodium Bichromate

Physical Properties:

Appearance

Bright Orange
Crystals

Chemical Formula

Na2Cr2O7.2H2O

Molecular Weight

298.0

Solubility

Readily soluble in
Water

Specific Gravity
(at 20º C)

2.35

Heat of Solution
cal/gm

Minus 28.2

Stability in Air

Deliquescent

 Analytical Data:

PARAMETERS

SPECIFICATIONS

Purity as Na2Cr2O7
percent by weight

99.20%

Chloride as Cl
percent by weight

0.18%

Sulphate as SO4
percent by weight

0.30%

PH of 10 percent
aqueous solution

4.00

Moisture percent by
weight

13.00

 

Packing:  50 Kg HDPE bags with polythene liner.

[ Download Brochure ]


Glycerine

Specification :

CHARACTERISTICS

SPECIFICATIONS

Color (Apha)

10.0 Max.

Identification

Pass the test on GC purity

Specific Gravity at 25 Deg. C

>1.249

Residue on Ignition

0.01% Max.

Chlorides

0.001% Max.

Sulphates

0.002% Max.

Water %

< 5.0%

Heavy Metals

5 PPM Max.

G. C. Purity

Sum of the total impurities is <1%

Readily Carbonizable Substance

99.0 Min.

Fatty Acid & Ester

0.031% Max. (1 ml of 0.5 N NaOH)

Organic Volatile Impurities

Pass the test

Chlorinated Compounds

0.003%

Glycerol %

99.5 % Min.

We also produce the product as per customer specification.

[ Download Brochure ]


Liquor Ammonia


Liquor Ammonia is used for controlling the pH of the flux bath.

Specifications

Description

It is a clear, colorless liquid with pungent odour.

Assay

Content of Ammonia is 25.0% w/v (min).

 

 

[ Download Brochure ]


Hydrogen Peroxide

S.
No

Characteristics

Units

Limits

50%

35%

1

Concentration

%
w/w

Min

50.00

35.00

2

Stability

ml/min

Max

0.30

0.30

3

Acidity
(as H2SO4)

g/100ml

Max

0.015-0.03

0.015-0.03

4

Residue
on evaporation

g/100ml

Max

0.20

0.15

 

Packing

  • 30 liter HMHDPE carbuoy containing 30 Kg.
  • 50 liter HMHDPE carbuoy containing 50 Kg.
  • 20 MT ISO tank container for sea transport.

[ Download Brochure ]


Degreasing Chemicals

PRODUCT CODE

KEY CHARACTERISTICS

APPLICATION

ROTO KLEEN 10

Alkaline Powder, removes dirt, grease and silt from metal surface

Degreaser for ferrous metals and steel hot bath operating temperature
65-70 deg C°

ROTO KLEEN 11

Alkaline liquid, removes dirt, grease and silt from metal surface

Degreaser for ferrous metals and steel hot bath operating temperature
65-70 deg

ROTO KLEEN 20

Alkaline powder, removes dirt , grease and silt from metal surface

Degreaser for ferrous metals and at normal temperature

ROTO KLEEN 30

Acidic Liquid , removes dirt , grease , silt and rust from metal
surface

Acidic degreaser for ferrous metals and steel for all temperatures

ROTO BIO 120

Bacteriological media which eats grease and oil

Enzyme for removing grease from tanks, reduces tank cleanup

[ Download Brochure ]